The Silk AX630 Flange face from 153mm (6'') to 762mm (30'') in diameter with extensions (grip depth) of 153mm (6'') to 610mm (24'') at any location having a suitable pneumatic air supply ( not less than 7 bar , 140cfm )
SX2872 ID MOUNT FLANGE FACER
The Silk SX2872 Flange Facing machine is designed to machine flange faces from 609mm (24'') to 1829mm (72'') in diameter with extensions (grip depth) of 711mm (28'') to 1727mm (68'') at any location having a suitable pneumatic air supply (not less than 7 bar , 140 cfm)
Both the AX630 and the SX2872 can achieve a variety of surface finishes from 1.6 Ra to 12.5 Ra when turning and 0.8 Ra to 1.6 Ra when polishing . These machines can also produce a 'gramophone' finish, cut O ring grooves, vertical grooves. 'V' grooves are cut using the 'V' groove kit provided with the equipment. A balancing kit is also provided to balance the machine when used in the horizontal plane.
FF20 ID MOUNT FLANGE FACER
The Climax FF20 Flange Facing Machine is designed to machine flange faces from 127mm (5'') to 508mm (20'') in diameter with extensions (grip depth) of 127mm (5'' to 457mm (18'') at any location having a suitable pneumatic air supply (no less than 7 bar , 140 cfm)
The FF20 can achieve a variety of surface finishes from 1.6 Ra to 6.3 Ra when turning and 0.8 Ra when polishing . This machine can also produce a ''gramophone" finish , 'O' ring grooves, vertical grooves , 'V' grooves and alter natively lens ring facings.
AXL012 OD MOUNT FLANGE FACER
The Silk AXL012 Flange Facing and Grooving machine is designed to machine full faced, raised face grooved flanges up to 300mm (11.75'') in diameter , at any location having a suitable pneumatic air supply (not less than 7 bar, 140 cfm)
The AXL012 can achieve a variety of surface finished's from 1.6 Ra to 6.3 Ra when turning and 0.8 Ra when polishing .This machine can also produce a 'gramophone' finish, 'O' Ring grooves, vertical grooves and 'V' grooves, and alternatively lens ring facings.
Milling
FM044 MILLING MACHINE
The Silk FM044 Milling Machine are designed to machine heat exchanger caps, tube sheets, key ways, grooves, and divider plates with many more various applications
The milling rail, complete with attached support pillars is installed in position on the face to be machined .Adjustments are made by using the three adjusting screws located in the base of each pillar. In some cases it will be necessary to make a mounting fixture, to secure the rail to the work piece.
The overall length of the milling Rail is 1320mm (52'') with a maximum height of 660mm (26''). The machine can be utilise at any location having a suitable pneumatic air supply (not less than 7 bar, 140cfm)
The machine can achieve a variety of surface finishes from 3.2 Ra to 12.5 Ra in a vertical and horizontal milling position
FM3772 IN-FRAME MILLING MACHINE
The WALDUBA FM3772 In Frame Milling Machine are designed to machine gearbox bases, pump bases, motor bases, key ways, gasket faces and grooves.The FM3772 provides faster set-up time, Increase precision and greater repeatability.
The FM3772, complete with mounting base, is installed in position on the face of the machine .Adjustments are made by adjusting screws on the base of the machine next to each mounting bolts.
The overall dimensions of the FM3772 is 1600mm (63'') x 2400mm (94'') with a maximum height of 660mm (26''). This machine can be utilise at any location having a suitable pneumatic air supply (not less than 7 bar , 140cfm ). It can achieve a variety of surface finishes from 3.2 Ra to 12.5 Ra in a vertical and horizontal milling position
The advantage of the FM3772 comparing to other portable milling machines is that it can machine an area of 950mm (37'') x 1550mm (61'') in one setting . With a minor adjustment it is possible to machine a area of 950mm (37'') x 1850mm (72'').
Grinding and Roller Turning
RT047 ROLLER TURNING MACHINE
The RT047 Roller Turning Machine is available to renew the surface finish of support rollers on rotary kilns, calendar rollers and rolling mill rollers in-situ. This heavy duty precision equipment gives a finish accuracy up to 0.05mm.
Using a standard 220v power supply, the lathe can machine any roller diameters up to 1200mm (47'') wide in one pass. The portable RT047 is designed for faster and more economical method of roller turning than the alternative method of shutting the plant and replacing the roller.
Surface finishes between 1.6 Ra and 3.2 Ra can be achieved. If a smoother surface is required, the Dynabrade Roller Grinder can be installed onto the same lathe without making any adjustments. A Surface finish between 1.6 Ra and 0.4 Ra is then possible.
TYRE GRINDING
WALDUBA grinding services provides a quick and efficient method for the in-situ renewal of the surface finishes of large diameter tyres on rotating plants such as rotary kilns, driers and Yankee driers in the Paper Industry.
This machine is easily transported to site where it is mounted on a simple frame, constructed to suit each individual application. The machine can be utilised at any location having a suitable pneumatic air supply (not less than 9 bar, 180cfm).
DRILLING AND TAPPING
WALDUBA own's a variety of drilling machines which is driven by either 220v power supply OR pneumatic air supply.
The latest in the WALDUBA range of pneumatic air driven machines is the Silk HD100 Variable Stroke Drill.
The HD100 is a compact, lightweight, positive feed variable stroke drilling machine and can be handled by one man.It is designed to drill holes up to 100mm in diameter in an variety of materials. The maximum stroke of the drill is 305mm (12'')
The HD100 can be utilised at any location in any position providing that there is suitable air supply (not less than 7 bar, 140 cfm)
The headaches of tapping large diameter holes, pipe extensions onto tapping handles, broken taps , no space and scew holes are now something of the past .WALDUBA has a Norbar Pneumatic Tapping Machine that is very versatile and compact. With this tapping machine, holes up to 110mm in diameter can easily be tap, providing that there is a suitable air supply (not less than 7 bar, 140 cfm)
KEY CUTTING AND JOURNAL TURNING
TYRE GRINDING
The Climax KM65 Key Mill is a portable milling machine for on-site key ways and other small milling applications. The KM65 has a unique V-base which is self centering and self aligning on the shaft.The key mill clamps onto shafts with a minimum diameter of 38mm (1.5 '') up to maximum of 266mm (10.5''). The KM65 weighs 25kg (55 lb) and only requires 38mm (1.5'') of stub shaft for clamping . The KM65 can cut key ways on shafts from as little as 6mm up to 35mm.It is driven by a 0.75 kw (1hp) 115v or 220v electronic speed controlled motor.
TYRE GRINDING
The Climax KM65 Key Mill is a portable milling machine for on-site key ways and other small milling applications. The KM65 has a unique V-base which is self centering and self aligning on the shaft.The key mill clamps onto shafts with a minimum diameter of 38mm (1.5 '') up to maximum of 266mm (10.5''). The KM65 weighs 25kg (55 lb) and only requires 38mm (1.5'') of stub shaft for clamping . The KM65 can cut key ways on shafts from as little as 6mm up to 35mm.It is driven by a 0.75 kw (1hp) 115v or 220v electronic speed controlled motor.
HOT TAPPING AND LINE BORING
Hot tapping is the process by which access is made to the inside of an operational pipeline, by either using a drill or a circular cutter. Hot Tapping is done on pressures up to 100Bar, depending on the size of the hot tap, the line temperature and the flow rate of the medium
Application include the attachment of a branch connection to the line, installation of an internal probe or monitor and to redirect flow in a line for maintenance or repair purposes. The hot tap equipment is designed by engineers and is pressure tested and certified on a regular bases.
The equipment can either be operated by pneumatic air supply or hydraulics
Bb1149 LINE BORE MACHINE
The BB1149 Line Bore Machine has a diameter range from 1.5 inches (38mm) to 24 inches (610mm). Boring strokes up to 36 inches (914mm). A compact, powerfull, highly versatile portable boring bar for blind boring and align boring in a wide variety of applications. Self-Centering setup cones for quick alignment of the bar. Many accessories are available for automatic bore welding, facing, trepanning, etc.
Compared to some competitive machines, the BB1149 Portable Boring bar will fit in some pretty tight places
A minimum clearance of about 600mm is required to mount the rotational drive unit and axial feed unit. The rotational drive unit, without motor, weighs only 18.6kg (41 lbs) and the axial feed unit weighs 8kg (13 lbs). The 57.15mm (2.25'') diameter bar weighs 36kg (80 lbs)
If there is room to slide the bar into the bores and a place to tack weld the mounting plate, you can most likely use the machine in your application. Another space -saving feature is the ability to mount the rotational drive and the axial feed anyplace on the bar.
